Description
100% Oil-Free Air
Your activities in pharmaceutical production, food processing, critical electronics or in a similarly exacting industry demand the best air quality for a guaranteed end product and production process. Designed with your specific applications in mind, our rotary tooth compressors eliminate the risks of oil contamination and the accompanying product spoilage, brand damage and delays that represent extra costs. Preventing oil from entering the compression process is a necessity for the generation of consistent 100% oil-free air. Certified ISO 8573-1 CLASS 0 by the renowned TÜV institute, the ZR/ZT ensure the safety of your application and at the same time allow you to enjoy lower operating and maintenance costs.
Reduced Energy Costs
As energy accounts for more than 70% of a compressor’s lifecycle costs (LCC), its importance is obvious. The most cost-effective compressed air solution optimizes the pressure, volume and air treatment equipment for each production process. Our ZR/ZT compressors provide you with the ultimate all-in-one package to decrease your electricity bill by an average of 35%. To help you save energy, regardless of whether you require a low or high-capacity compressor, our VSD range has been expanded with the ZT 22 VSD and the ZR/ZT 55 VSD.
Proven Peace of Mind
For sixty years, Atlas Copco has been leading the industry in oil-free compressed air technology, drawing on vast experience and continuous technological innovations. You can rest assured at all times: severe certification and testing procedures are conducted to ensure air is supplied to the highest standards of quality control. Backed by extensive know-how in the field of developing the most reliable quality air solutions, we are the only manufacturer that offers such a vast range of different technologies to match your exact needs. This ensures that you can always find the perfect solution for your specific application.
100% CERTIFIED OIL-FREE AIR
Atlas Copco is renowned for designing and manufacturing the most durable oil-free tooth compressors. The ZR/ZT rotary tooth compressor comes out of this strong tradition. Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safety in combination with low energy costs.
Pharmaceuticals
- 100% oil-free air is vital to prevent contamination of processes (e.g. fermentation, aeration, tablet coating, packing and bottling, automated production lines)
- CLASS 0 eliminates risks and maintains high product quality and professional brand reputation.
Food & Beverage
- 100% pure, clean, oil-free air for all kinds of applications (e.g. fermentation, packaging, aeration, transportation, filling & capping, cleaning, instrument air)
- ISO 8573-1 CLASS 0 (2010) certification to avoid compromising the purity of your end product and ensure zero risk of contamination.
Electronics
- Clean, dry, high-quality air is essential, produced with optimal energy efficiency.
- Applications include the removal of microscopic debris from the surfaces of computer chips and computer boards.
Health Care
- Ideal for hospitals, dental practices, veterinary labs or clinical work environments where maximum reliability is the main priority.
- Ultra-clean air to successfully perform clinical work and make sure your equipment functions effectively.
CLASS 0: THE INDUSTRY STANDARD
Oil-free air is used in all kinds of industries where air quality is paramount for the end product and production process. These applications include food and beverage processing, pharmaceutical manufacturing, chemical and petrochemical processing, fermentation, wastewater treatment, pneumatic conveying, non-woven textile manufacturing and many more.
First in oil-free air technology
Over the past sixty years we have pioneered the development of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded CLASS 0 certification.
Eliminating any risk
As the industry leader committed to meeting the needs of the most demanding customers, we requested the renowned TÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. The TÜV found no traces of oil at all in the output air stream.
A Variety of Benefits
Set to meet your specific demands and tackle your daily challenges, we offer you the ZR/ZT rotary tooth compressors. Immediately ready to supply high quality oil-free air, this powerful solution provides you with the exceptional reliability, efficiency and integration you are looking for.
PROVEN TECHNOLOGY, MAXIMIZED EFFICIENCY
To provide you with top-quality, 100% oil-free air, our ZR/ZT series incorporate a range of advanced technologies. The unique rotary tooth element increases efficiency thanks to two-stage compression. As no venting of the pressure element is required, the energy consumption is considerably lower compared to single stage compression systems. With its symmetrical and dynamically balanced design, the double tooth element ensures an increased free air delivery and delivers consistent performance over time.
Rotors
Stainless steel symmetrical rotors ensure perfect dynamic balancing and minimum bearing load to guarantee a long life span.
Axial in- and outlet port
The straight rotor design and the opposing axial in- and outlet port avoid axial load on element components, increasing element lifetime.
Air-cooled design
Cast teeth allow for efficient heat dissipation, eliminating the need for a complex cooling water system and ensuring greater reliability.
Seals
Two independent floating oil and air seals, separated by a neutral buffer area, safeguard the compression chamber from oil penetration.
EXCEPTIONAL VERSATILITY
Contrary to traditional compressor installations, our ZR/ZT WorkPlace Air System™ compressors effortlessly fit onto your work floor. With their compact footprint and integration of air treatment equipment, ZR/ZT compressors ensure optimum efficiency and reliability. Thanks to the vertical layout of the coolers, the noise levels from the fan, motor and element have been drastically reduced. Designed to give the most versatile source of compressed air, they provide you with an all-in-one package that will have your production running smoothly for years to come.
VSD: DRIVING DOWN ENERGY COSTS
Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. Thanks to continual investments in this technology, we offer the widest range of integrated VSD compressors on the market.
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